Reviving Your '87 Honda FourTrax 250: Plastic Restoration Guide

Hey there, fellow ATV enthusiasts! If you're here, chances are you're either a proud owner of a classic 1987 Honda FourTrax 250 or you're considering getting one. These machines are absolute legends, known for their reliability and ruggedness. But let's be real, after all these years, the plastics can start to look a little... well, weathered. Sun fading, scratches, and general wear and tear are all part of the game. That's where this guide comes in! We're diving deep into the world of 1987 Honda FourTrax 250 plastics, giving you the lowdown on how to restore those faded panels, and make your ATV look as good as it runs. Whether you're a seasoned mechanic or a weekend warrior, this guide has something for everyone. We'll cover everything from cleaning and basic repairs to more advanced restoration techniques. So, grab your tools, and let's get started on bringing your FourTrax back to its former glory. This guide will provide you with the information you need to find the correct parts and the methods required for their restoration.

Understanding Your '87 Honda FourTrax 250 Plastics

Before we jump into the nitty-gritty, it's essential to understand the types of plastics used on the 1987 Honda FourTrax 250. These ATVs typically feature plastics made from polypropylene (PP) or polyethylene (PE). These materials are chosen for their durability and resistance to impact. However, they're not immune to the effects of time, UV exposure, and the general abuse that comes with off-road adventures. The plastics consist of fenders, the front and rear racks, side panels, and the front and rear fairings, all of which are exposed to the elements. These plastic parts are not only functional, providing protection from mud and debris but also contribute significantly to the ATV's overall appearance. The original plastics are often a mix of colors like red, black, and white. Over time, these colors can fade, and the plastic can become brittle. This is especially true for plastics exposed to direct sunlight. You might notice the plastic becoming chalky, or small cracks might start to appear. Therefore, restoring your 1987 Honda FourTrax 250 plastics involves addressing these issues, ranging from simple cleaning to more complex repairs. Understanding the material properties helps you choose the correct restoration method. This includes selecting the right cleaning agents, repair techniques, and protective coatings to ensure a lasting result. The goal is to make those old plastics look new again. Proper identification of the plastic type can significantly impact the success of your restoration efforts. This knowledge will guide you in choosing the appropriate methods and materials to achieve the best possible outcome for your 1987 Honda FourTrax 250 plastics. The plastic restoration process is a rewarding project, allowing you to breathe new life into your classic ATV and preserve its value and aesthetics. Let's get you set up.

Cleaning and Preparing Your Plastics

Alright, let's get down to the basics. The first step in any plastic restoration project for your 1987 Honda FourTrax 250 is a thorough cleaning. You'll be amazed at how much better your plastics look after just a good scrub! First, remove all the plastic panels from your ATV. This might involve removing screws, bolts, and sometimes even clips. Make sure you keep all the hardware organized, so you don't lose any parts during reassembly. Then, grab some warm, soapy water (dish soap works great!), a soft brush, and a bucket. Start by washing away the loose dirt and grime. For tougher dirt and mud, a degreaser can be your best friend. Be sure to test the degreaser on a small, inconspicuous area first to ensure it doesn't damage the plastic. Rinse the plastics thoroughly with clean water, and let them dry completely. Once the plastics are clean and dry, inspect them for any damage. Look for cracks, scratches, and any areas where the plastic is missing. This inspection is crucial, as it helps you identify the repairs needed before moving on to restoration. If you find deep scratches or gouges, you might need to use some light sanding to smooth them out. The process of cleaning and preparing your 1987 Honda FourTrax 250 plastics is the foundation upon which your restoration efforts will be built. Cleaning not only improves the appearance of your ATV but also helps to reveal any underlying issues. For example, cleaning also allows you to evaluate the extent of the damage. Therefore, this process is essential to ensure that your restoration work is effective and lasts for a long time. Cleaning is essential for removing any dirt, grease, and debris that might interfere with the restoration. It also allows you to identify areas that require more attention. Remember, the cleaner the plastics are, the better the restoration results will be, and the longer the restoration will last. By taking the time to properly clean and prepare your 1987 Honda FourTrax 250 plastics, you are setting the stage for a successful restoration project that will bring back the ATV's original appearance.

Repairing Damaged Plastics

Okay, so you've cleaned and inspected your 1987 Honda FourTrax 250 plastics, and you've found some damage. Don't worry, it's fixable! The repair process depends on the type and severity of the damage. For minor scratches and scuffs, you can often get away with sanding and polishing. Start with a medium-grit sandpaper (like 400 or 600 grit) to smooth out the scratches. Sand in a circular motion, and be careful not to remove too much material. Then, switch to a finer grit sandpaper (like 1000 or 2000 grit) to remove the sanding marks. Finally, use a plastic polish to restore the shine. For cracks and larger holes, you'll need to use a plastic repair method. There are a few options here. One popular method is using plastic epoxy. This is a two-part adhesive that bonds to the plastic. Make sure the epoxy you choose is compatible with the type of plastic on your ATV. Clean the area around the crack or hole thoroughly. Then, apply the epoxy according to the manufacturer's instructions. You might need to use tape or clamps to hold the pieces together while the epoxy cures. Another option is plastic welding. This involves using a heat source (like a soldering iron or a plastic welder) to melt the plastic and fuse the pieces together. This method creates a strong, permanent bond. Remember to practice on scrap plastic before attempting to weld your 1987 Honda FourTrax 250 plastics. For missing pieces, you can often use a plastic filler. This is a material that fills in the gaps and can be sanded and painted. Apply the filler according to the manufacturer's instructions, and let it dry completely before sanding and painting. Repairing your 1987 Honda FourTrax 250 plastics is a skill that can save you a lot of money and give you a great sense of accomplishment. The process of restoring damaged plastic can be challenging, but the results are incredibly rewarding. Whether you're dealing with scratches, cracks, or missing pieces, the right approach will restore the ATV's appearance. Proper preparation is essential for a successful plastic repair. This includes cleaning the damaged area to remove any dirt or debris that could interfere with the repair process. Choosing the correct repair materials is also essential. Different plastics require different types of adhesives, fillers, or welding techniques. Following the manufacturer's instructions ensures that your repairs are strong and long-lasting. By taking the time to carefully repair your 1987 Honda FourTrax 250 plastics, you can extend the life of your ATV and maintain its value.

Painting and Refinishing Your Plastics

Now for the fun part: painting! If your 1987 Honda FourTrax 250 plastics are faded, or if you want to change the color, painting is the way to go. First, sand the plastics to remove any imperfections and to give the paint something to adhere to. Use a medium-grit sandpaper (like 400 grit) and sand in a circular motion. Make sure to sand the entire surface of the plastic, not just the damaged areas. Then, clean the plastics thoroughly to remove any sanding dust. Use a degreaser to remove any oils or residues that could prevent the paint from sticking. Next, apply a plastic adhesion promoter. This is a special primer that helps the paint bond to the plastic. Follow the manufacturer's instructions for application. Once the adhesion promoter is dry, you can apply the paint. Use a high-quality paint that is specifically designed for plastics. Apply several thin coats of paint, allowing each coat to dry completely before applying the next one. This will help prevent runs and drips. After the paint is dry, you can apply a clear coat to protect the paint and give it a glossy finish. The clear coat will also help to protect the paint from UV damage. Let the clear coat dry completely before reassembling your 1987 Honda FourTrax 250 plastics. Painting and refinishing your 1987 Honda FourTrax 250 plastics is a great way to personalize your ATV and bring back that showroom shine. Painting not only enhances the ATV's appearance but also protects the plastic from further damage. Therefore, choosing the correct paint type is essential. High-quality paints designed for plastics will provide better adhesion, durability, and UV resistance. For best results, use a plastic adhesion promoter. This helps the paint to bond to the plastic surface. Proper preparation is critical for a smooth and even finish. This involves sanding the plastic to remove imperfections, cleaning the surface to remove dirt and oils, and applying the paint in thin, even coats. Multiple thin coats are better than one thick coat, as they prevent runs and drips. Once the paint is completely dry, apply a clear coat. This protects the paint from scratches, UV damage, and weathering. It also adds a glossy finish, giving your ATV a professional look. By taking the time to properly paint and refinish your 1987 Honda FourTrax 250 plastics, you can transform the look of your ATV and make it stand out from the crowd.

Sourcing Replacement Plastics

Sometimes, no matter how hard you try, the original plastics on your 1987 Honda FourTrax 250 might be beyond repair. In these cases, you'll need to look for replacement plastics. Fortunately, there are several options available. One option is to look for original Honda parts. These can be found at some Honda dealerships or online through parts retailers. However, keep in mind that these parts might be expensive and hard to find. Another option is to look for aftermarket plastics. These are made by third-party manufacturers and are often available at a lower price than original Honda parts. Make sure to check the quality of the aftermarket parts before you buy them. Read reviews and compare prices to find the best deal. When searching for replacement 1987 Honda FourTrax 250 plastics, you'll need to know the specific parts you need. This might include fenders, side panels, and fairings. You'll also need to know the color of the plastics. Once you know the parts you need, you can start your search. Check online marketplaces, ATV parts retailers, and local motorcycle shops. Be sure to compare prices and shipping costs before making a purchase. Remember to check the quality of the parts before buying. Look for parts made from durable materials that are designed to withstand the rigors of off-road riding. When sourcing replacement parts for your 1987 Honda FourTrax 250 plastics, it is essential to explore different options and make informed decisions. Original Honda parts offer guaranteed fit and quality. Aftermarket parts provide cost-effective alternatives. Therefore, it is important to research the reputation of the manufacturer and read reviews from other customers. Comparing prices and shipping costs will help you find the best deal. Confirming the specific parts needed is essential. The model and year of your ATV will help you select the correct replacement parts. Detailed photos and measurements ensure compatibility and accurate fit. When you are looking for replacement plastics, consider the color and finish. You can choose to match the original colors or explore different options to customize the ATV's look. By taking the time to carefully research and select replacement 1987 Honda FourTrax 250 plastics, you can restore your ATV to its original condition. Then you can make it even better.

Maintaining Your Restored Plastics

So, you've put in the time and effort to restore your 1987 Honda FourTrax 250 plastics. Congratulations! Now, it's time to protect your hard work and keep those plastics looking their best. Regular cleaning is key. Wash your ATV regularly with soapy water and a soft brush. Avoid using harsh chemicals or abrasive cleaners, as these can damage the paint and plastic. After washing, dry the plastics thoroughly to prevent water spots and streaks. Apply a protectant to help repel dirt, mud, and UV rays. There are several plastic protectants available, which are designed to help protect the plastic from fading and cracking. These protectants will also give your plastics a nice shine. Store your ATV properly. If you're not going to be using your ATV for an extended period, store it in a cool, dry place. Cover the ATV to protect it from the elements. This will help to prevent the plastics from fading and cracking. Regularly inspect your plastics for any damage. If you notice any scratches or cracks, repair them as soon as possible to prevent them from getting worse. By following these simple maintenance tips, you can keep your 1987 Honda FourTrax 250 plastics looking great for years to come. Maintaining your restored 1987 Honda FourTrax 250 plastics is vital for extending their lifespan and preserving the ATV's appearance. Regular cleaning, using mild soap and water, removes dirt and debris that can degrade the plastic over time. Avoid harsh chemicals that can strip away the protective coatings and damage the plastic. Applying a UV protectant can help prevent fading and cracking. It blocks harmful UV rays that cause the plastic to deteriorate. Proper storage is also essential for maintaining the plastic's condition. Store the ATV in a cool, dry place. Covering the ATV with a protective cover can prevent sun exposure, dust, and moisture. Regular inspections for any signs of damage are important. Repair any scratches or cracks promptly to prevent further deterioration. By taking the time to properly maintain your 1987 Honda FourTrax 250 plastics, you can keep your ATV looking its best. The goal is to maximize their lifespan and maintain its value.

Conclusion

Restoring the plastics on your 1987 Honda FourTrax 250 is a rewarding project that can breathe new life into your classic ATV. From cleaning and preparing to repairing, painting, and sourcing replacement parts, this guide has provided you with the information you need to get the job done. With a little time, effort, and the right tools, you can transform your faded plastics into something you can be proud of. So, get out there, get your hands dirty, and enjoy the process of bringing your FourTrax back to its former glory. Remember, the journey is just as important as the destination. The process of restoring your 1987 Honda FourTrax 250 plastics is more than just a cosmetic upgrade. It's a way to connect with your ATV and keep a piece of history alive. Enjoy the process, take your time, and don't be afraid to experiment. The satisfaction of a job well done is worth every minute. Happy riding, and enjoy your restored ATV!